White Dog Racing FMIC Flow Testing

As a follow-on to the initial flow testing performed with the White Dog Racing Front Mount Intercooler I wondered what the airflow through each half of the FMIC would be.

I attached the WDR FMIC to the flow bench again, this time using a thick piece of plastic to cover one of the inlets and then sliding the coupler hose over the plastic to hold it in place and form a seal.

WDR FMIC Single Inlet Flow Test
WDR FMIC Single Inlet Flow Test

Then with just a single inlet open I tested the intercooler again.

WDR Single Inlet Results
WDR Single Inlet Results

I was a bit surprised by the difference in airflow readings between the two halves.  The passenger side is flowing approximately 14% more than the driver’s side.

White Dog Racing FMIC
White Dog Racing FMIC

Each half of the core has the same number of charge rows, 17.

Based on the physical appearance of the cores the only immediately obvious difference that I would guess to be causing the difference is the longer exit path that the air from the driver’s side flows through on the top side of the cores prior to exiting the FMIC.

Audi RS3 Predictions

The new Audi RS3 is a car I’ve followed due to the similar size with the Audi B5 S4.  Showing up with 400 HP is something that makes the RS3 even more appealing.  Of course there are many other changes that the RS3 will bring with it, but on the flip side the B5 S4 has a lot going for it, beginning with being a better looking car.

2018 Audi RS3
Photo copyright manufacturer

Not that the RS3 is ugly, it simply lacks the classic look that the B5 S4 has.

Brilliant Black Audi B5 S4 Avant

Since I’ve been thinking about the RS3 I naturally started to ponder what the power potential of the car would be.  With the Audi TT-RS having a similar 5 cylinder 2.5L engine I figured that would be a good substitute for the new RS3 engine.  To get an idea of what the aftermarket might do to up the ante on this engine I checked out the APR 2.5 TFSI Stage III GTX Turbocharger System.

APR’s figures seem to be determined with their Dynapack dyno.  My experience having my car dyno’d on a Dynapack, (APR’s no-less), showed that the readings were slightly greater than a Mustang dyno, making them a little more than what I’ve recorded on the street.  This is a reasonable outcome as the Dynapack eliminates the wheel to roller losses of a drum type dyno.

APR’s dyno reported CHP values are lower than the RS3’s advertised 400 HP, thus I’m now wondering how good of a substitute this engine will be, but until the RS3 is released the TT-RS will have to do.

Taking the APR Stage 3 kit wheel torque values and plotting them versus some B5 S4 dyno results obtained with BorgWarner RS6 turbo’s, and a single pull from an S4 with TTE780 turbo’s, the results are remarkably similar, with some minor, but potentially significant differences.

BW RS6 vs TTE780 vs APR TT-RS Stage 3
BW RS6 vs TTE780 vs APR TT-RS Stage 3

The TT-RS produces torque slightly faster than the BW RS6’s on an 2.7T engine, but about the same as the S4 equipped with TTE780’s.  I would have expected the BW RS6 to generate torque faster than the TTE780 and I attribute this unexpected outcome to the RS6 curve being the composite average of 6 different car dyno’s.  There is likely individual B5 S4’s with BW RS6 turbo’s that do generate torque faster than the TTE780 equipped S4, and therefore also the TT-RS.

At the top end the TT-RS has slightly more TQ/HP than the BW RS6 equipped S4.  Again, the TTE780 is shown outperforming the aggregated RS6 data, and this time the TT-RS as well.  Given the larger size of the TTE780 compared to the BW RS6 turbo this result is not surprising.

Overall, while this is merely an academic exercise in predicting how the B5 S4 with RS6 turbo’s would compare to the not yet available RS3, I’m pleasantly surprised to see how well the old B5 S4 2.7T may compare to the latest release from Audi.

Behold… the Unicorn!

White Dog Racing FMIC
White Dog Racing FMIC

After numerous failed efforts over the years to get a hold of a Front Mount Intercooler for flow testing, White Dog Racing sent over their product, which arrived today.

Numerous bungee cords were recruited to hold it above the flow bench for the testing.

The results of the flow test are:

The red bar shows the airflow through the FMIC core without the inlet hump hoses attached.

The pattern when adding the hoses to the inlets has been for the airflow through the core to increase, that was the case with this FMIC as shown by the blue bar

This setup is not very appropriate for comparing with the SMIC’s that I have previously tested since the SMIC’s were tests of a single core, and the SMIC cores were attached straight to the bench, where this FMIC required the elbow silicone coupler to attach to the bench.

The obvious next question after seeing the FMIC result is “how does that compare to the SMIC’s?”  I have included the highest flowing single SMIC that I have tested on the chart, the SRM SMIC, but it should be understood that this comparison between FMIC and SMIC is far from ideal.

Adios, transition complete

The changeover to utilizing the Avant S4 as my sole B5 S4 vehicle going forward was brought to completion this morning.

AGS4 Departure

The Silver Sedan drove out of the neighborhood this morning with a new owner, and a chase vehicle to accompany it on a 6 hour return trip to its new home.

After 4 years and 4,000 miles the former bone stock Tiptronic that I acquired from an Insurance Auction

leaves my care as a slightly modified 6-speed.

The new boss.

Audi B5 S4