“Old Style” Intake Manifold

Introduction:

One of the changes seen with the Audi B5 S4 over the course of the model years was a revised intake manifold.  The later models were assumed to have a better intake manifold design as compared to the ‘old style’ intake manifold.

Audi B5 S4 old style intake manifold
B5 S4 “Old Style” Intake Manifold

I originally had one of the ‘old style’ intake manifolds but sold it and replaced it with a ‘new style’ intake manifold.  It was this newer style that I used when measuring stock S4 intake manifold flow performance.

What early on was an assumption of being a better design turned into claims of better flow performance, often accompanying For Sale ads for the newer style intake manifold that “outflows the old style”.  I’d never seen any data to support a claim that the new style flowed better than the old design, but I was assured by sellers of the ‘new style’ that it outperformed the ‘old style’ once going with larger turbochargers.

I decided to pick up an ‘old style’ intake manifold and determine just how it compared with the ‘new style’.

Peeking inside the plenum it looked as though the old style might not be as good as the newer design and may well not flow as much.

old style audi b5 s4 intake manifold
Old Style Intake Manifold Plenum interior

The Test:

As with the other intake manifold testing that I have performed I attached the intake manifold to an adapter that connects the test article to the flow bench.  The ports on the intake manifold are taped off and the fuel injectors installed so that the only path for air is out the runners.

The first series of tests involves blocking off all of the runners except for one and measuring the airflow through a single runner at a test depression of 10″ of H2O.

Early style Audi B5 S4 intake manifold

This test is repeated for each runner until all six have been flowed individually.

The final test is to uncover all of the runner exits to measure the airflow out through all of them.

Results:

The performance on the flowbench of the ‘old style’ intake manifold was remarkably close to that of the newer style intake manifold.

Audi B5 S4 intake manifold flow test results
Individual Runner Flow

 

Audi B5 S4 intake manifold flow test all runners open chart
All Runners Open

 

Picture of old style Audi B5 S4 intake manifold
‘Old Style’ Results Summary

On four out of the six runners the newer style measured from 1-3 CFM more than the old style, on the other two runners the airflow was equivalent.  1-3 CFM is around what I would consider to be margin of error for a single test, and factoring in about two years time between performing the new style and old style tests something minor on the test setup could have changed to account for the slight difference.

When all runners are opened up and flow determined at 28″ of H20 the two manifolds performed equivalently, each flowing 595 CFM.

Conclusion:

While the ‘new style’ intake manifold looks better than the ‘old style’ when measured on the flowbench there is negligible flow difference.  Individual runner flow is close enough between the two items tested that test variations could be responsible for differences measured.  With all runners open there was no measurable difference in airflow between either intake manifold.

Testing on the flow bench does not support the claim that the ‘new style’ intake manifold out flows the ‘old style’ intake manifold.

Audi B5 S4